INVENTORY
DESIGN CONCEPTS

 
The Inventory module is an essential component of the Material Control system that also includes the Purchasing, Receiving, and Accounts Payable modules. Inventory's design incorporates data from Material Receiving reports; maintains details on the quantity, value and physical location of every inventory item; and controls the issuance of inventory to the Equipment, Work Order, Payroll, Cost Accounting or Accounts Receivable modules. The Order Entry functions of the Inventory module record customer orders, generate picking and packing lists, and subsequently creates accounts receivable invoices.

FEATURES
  • • Daily transaction reports provide a continuous record of inventory activity and an audit trail.
  • • Simultaneous processing available for most functions.
  • • Security locks protect database from concurrent, but conflicting processes.
  • • Multiple warehouses with on-line status of the inventory of any item in all warehouses.
  • • Both on-line updating and batch processing.
  • • Multiple recording methods for receiving materials into inventory:  Direct Shipment, Material in Transit, Transfer, and Refurbished Parts.
  • • Inventory valuation, using the average cost, standard cost, FIFO or LIFO methods.
  • • Actual cost, standard cost, and sales prices can be maintained for each inventory item.
  • • Surcharges are selectively and automatically added for freight, warehouse overhead, etc., on the receipt, transfer between warehouses, and issuance of materials.
  • • Easy access to the inventory system by inventory code, supplier part number, user part number or customer part number.
• On-line Activity Inquiry maintains historical data by warehouse code and inventory code.
                    Inventory Activity Selection Screen
                            Transaction Inquiry by period
                            Inventory Reserved/Locked Detail
                            Inventory On Order Detail
  • • Keyword capability facilitates data entry, processing and reporting functions.
• Material Safety Data Sheet facility, which includes multiple detail screens for information maintenance on inventoried and non-inventoried items.

                            ♦ Product Review Entry (Approvals)
                            ♦ Site Specific Data
                            ♦ Product Identification Data
                            ♦ Hazardous Components
                            ♦ Physical Properties
                            ♦ Fire and Explosion Hazards                            
                            ♦ Health Hazards
                            ♦ Reactivity Data
                            ♦ Spill and Disposal Procedures
                            ♦ Protective Equipment Requirements
                            ♦ Storage and Handling Procedures
                            ♦ Transportation Procedures

  • • Simple transfer of inventoried items between warehouses utilizing picking and packing lists.
  • • Alternate methods for adjustment of physical inventory shelf count and differences (shorts).
  • • Details of material-in-transit from the supplier to the warehouse.
  • • Tool issues and returns facility to record inventoried warehouse items issued to and returned by employees.
  • • Inventory reservations for placing inventoried items in a reserved or locked status.
  • • Inventory items can be issued to a specified cost account in the Cost Accounting module, work order in the Work Order module, unit of equipment in the Equipment module, or employee in the Payroll module.
  • • Reorder and purchase requisitions are generated based on user-defined algorithm of inventory consumption to maintain stock at optimum levels.
  • • Purchase orders can be generated for non-stock items originating from a customer order in the order entry functions.
  • • Order Entry function permits the recording of customer orders, selective generation of picking lists, printing of packing lists, and generation of accounts receivable invoices.
  • • Customer Quotation Facility allows you to input, track and print quotes made to customers of inventory in stock.
 
MODULE INTERFACE
 

The following System 20/20 modules send () transactions to and receive () transactions from the Inventory module.

 

 

                         TRANSACTIONS
      Accounts Payable

Purchase invoices

     

Purchasing

"On order" transactions

     

Receiving

Material receipts

     

Work Order

Inventory locks and reservations

     

Accounts Receivable

Customer order sales invoices,  credit memos for returned goods

     

Cost Accounting

Inventory issues

     

Equipment

Inventory issues

     

General Ledger

Material receipts, issues, transfers, surcharges, physical inventory adjustments

     

Payroll

Inventory issues (deductions for employee purchases)

   

 

Purchasing

Reorder requisitions

   

 

Work Order

Inventory issues

 
 
REPORTS
 

Control File Section Listings

Physical Inventory Worksheet

 

Material Master

Physical Inventory Differences

 

Warehouse Master

Negative Quantity Listing

 

Warehouse Master Catalog

On Order Status

 

Warehouse Bin Labels

Receiver Analysis

 

Warehouse Search Listing

Inventory Investment reports

 

Inventory Code - Supplier Part Number

Tool Issues Status

 

Supplier Part Number - Inventory Code

Delivery Request

 

Inventory Code - Customer Part Number

Warehouse Reorder

 

Customer Part Number - Inventory Code

Inventory Stockout

 

Alternate Inventory Codes

Sales Price Catalog

 

Inventory Code Components

Confirming Order

 

Inventory Transaction Listing

Customer Open Orders

 

Inventory Subledger

Customer Backorders

 

Keyword Table

Customer Completed Orders

 

Pending Transfers

Customer Sales Analysis

 

Transfers

Print Customer Quotations

 

Picking List

Salesman Commissions

 

Packing List